Under Sodium Viewing

1981 film, with transcript

Catalog description: Since liquid metal sodium is opaque and reactive, it can be hard to find equipment or loose parts under it. So ultrasonic under-sodium viewing technology was developed. This film shows an early form of the technology being used at the Fast Flux Test Facility. You could even see the identification notches on the assemblies.

This is film 7479949 in our catalog.

Show transcript
00:00 Several of the Hanford Engineering Development Laboratory's measurement technology programs are
00:07 aimed at improving safety and reliability of the liquid metal fast breeder reactor. Many sodium
00:14 properties are important to the success of the LMFBR program. However, since sodium is opaque
00:20 and reactive, it is necessary to develop several safety and inspection systems. One program is
00:27 developing a unique under-sodium viewing inspection system, which can minimize
00:31 expensive reactor downtime and improve reliability. Recent tests of this system
00:37 being developed for use in the FFTF demonstrated the ability to produce
00:42 high-resolution pictures of objects under 16 feet of liquid sodium. Using
00:48 special ultrasonic transducers, pulse echo methods similar to sonar and a
00:53 display technique invented by Hedl, three-dimensional pictures of objects
00:57 can be constructed as shown. A set of stacked metal discs shown at the top is
01:03 imaged at the same viewing angle by this under-sodium viewing system. Changing the
01:08 electronic controls results in a new three-dimensional view. This process can
01:13 be continued until the desired viewing angle is achieved. The system being
01:19 developed for use in FFTF is installed through small penetrations in the vessel head.
01:28 Pictures taken under 16 feet of sodium are built up on an oscilloscope screen as the
01:34 scanner sweeps over the reactor core model.
01:39 A comparison of the resulting image and a photograph of the core prior to sodium fill
01:45 demonstrates the excellent clarity of the image.
01:49 closer examination of one sub assembly reveals identification features the small holes and side
01:59 notches are visible in the first high resolution images shown here without image enhancement
02:05 application of this system will permit core sub assembly location and identification precise
02:16 location of in vessel components periodic inspection of critical
02:22 components such as thermal baffles and welds search and retrieval guidance
02:27 information for misplaced or foreign objects use of an ultrasonic ranging
02:34 system is a requirement in the French Phoenix reactor during refueling however
02:39 high resolution pictures which are important in many inspection operations
02:43 are not possible with the French system.
02:48 Besides high-resolution features, the HEDL developed system
02:51 has the capability to identify and accurately locate objects
02:55 at distances up to 16 feet.
02:58 This drawing identifies the location of installed equipment
03:01 in the sodium-filled test vessel.
03:04 Equipment such as the fuel handling machine,
03:09 the instrument tree,
03:13 the in-reactor test assembly, and the immersion heater
03:18 are shown relative to the installed position of the undersodium viewing system.
03:27 As a demonstration of this feature, the radar-like display shown here
03:32 clearly locates the items described in the drawing.
03:35 This display is a result of recording reflections from in-vessel components.
03:40 Accurate location of any reflection can be determined from range and azimuth indicators on the instrument panel.
03:48 An ultrasonic sweep arm based on this technology has been proposed for use in the Clinch River breeder reactor during each refueling operation.
03:56 Such a system would locate out of position core components to prevent damage during refueling.